Efficiency First - How to Prevent and Control Laser Cutting Gas Pollution?

Are you tired of dealing with burnt spots or even holes on your laser cutting machine lenses, which ruin your cutting quality and efficiency? Do you know what’s behind these annoying issues? It’s gas pollution.

Gas pollution happens when your laser cutting machine uses air that’s not properly filtered by your air compressor. Dust, oil, moisture and other impurities get into your pipeline and solenoid valve, and eventually contaminate your lens and optical path. This not only reduces the lifespan of your lens, but also affects your cutting performance, or even damages your optical path and fiber. This means more material and time waste, as well as higher maintenance costs.

You may think that the only way to solve this problem is to regularly maintain your air compressor filter, clean your pipeline and solenoid valve, replace your lens, etc. But these methods are reactive, time-consuming, and risky. What if there’s a better way to proactively, instantly, and smartly monitor and prevent gas pollution?

Meet the Intake Gas Filter Device.

The intake gas filter device is a device that filters out cutting gas impurities and monitors the pressure difference between the inlet and outlet of the dust collector. It uses two-stage gas impurity filtering to ensure that even particles as small as 0.01 microns are completely removed (compared to 1 micron for ordinary air compressors). The pressure difference also indicates the cleanliness of the filter element and the purity of the gas. When the pressure difference exceeds the set range, the control system will alert you to replace the filter element or clean the pipeline.

The intake gas filter device has the following advantages:

- Real-time monitoring of filter elements to ensure gas purity:

The device can detect the pollution level of filter elements in time, avoiding the guesswork and delays of traditional methods, and providing clean and pure gas for your laser cutting machine.

- Protect lens, extend lens life, save cost:

The device can prevent gas pollutants from entering the optical path and lens, causing burnt spots or holes, thereby extending lens life by 300%, saving lens cost, labor cost and efficiency.

- Reduce pollution damage, lower maintenance costs:

The device can reduce filter element waste and pollution damage such as solenoid valves, reduce maintenance work such as cleaning pipelines and replacing solenoid valves, lower operating costs and risks.

- Anti-corrosion and explosion-proof, safe and reliable:

The device has undergone 2 anti-corrosion treatments and baking, 12.0MPa water pressure blasting test, ensuring safe use at 3.0MPa air pressure, without leakage or explosion accidents.

- Durable shell, long service life:

The shell of the device is made of aluminum alloy and stainless steel structure, with a service life of up to 15 years, not easy to damage or age.

The intake gas filter device is an efficient, intelligent, economical and safe gas pollution prevention and control equipment. It can provide clean and pure gas for your laser cutting machine, ensure cutting quality and efficiency, reduce operating costs and risks. We make it a standard configuration for all models with 12kW and above power to make your laser cutting machine more efficient, safe and worry-free! If you want to equip your factory with our powerful laser cutting machines, please don’t hesitate to contact us. We will provide you with the best quality service and the most favorable price.