Bodor Launches the S Series Professional Dual-Chuck Tube Laser Cutting Machine

Start next-level tube cutting with Bodor intelligent dual-chuck mastery.

Bodor, a global leader in laser cutting solutions, introduced the S Series Professional Dual-Chuck Tube Laser Cutter. This machine is engineered to help manufacturers across metal furniture, fitness equipment, EV industries and external industries achieve faster throughput and higher precision while dramatically reducing material waste.

Metal tube processing often faces challenges such as high material waste, time-consuming manual setups, inconsistent cutting quality, and difficulties working with rusted or oily surfaces—all of which can hinder productivity and increase costs. The Bodor S Series addresses these challenges with intelligent processing, a dual-chuck design, and adaptive software—streamlining workflows, improving cut quality, and minimizing material waste for more efficient, reliable production.

Dual-Chuck Intelligent Processing

The S Series features a smart dual-chuck system, combining a roller-style front chuck and long collet rear chuck with bidirectional movement and a maximum rotational speed of 200 r/min, ensuring stable, high-speed, and highly efficient tube processing.

• The front chuck moves forward, allowing the laser head to cut precisely between the two chucks. This layout provides a more balanced force across the tube, improving cutting consistency and overall stability. As a result, even the final section of the tube is cut with the same accuracy as earlier segments.

• The front chuck opens to its full range, while the long collet rear chuck firmly clamps the tube’s end. This allows the laser to cut through the exact center of the tube with minimal safety distance, reducing tail waste to as little as 40 mm and achieving high-precision result.

Dual-Zone Servo Support: Consistency from Start to Finish

The S Series is equipped with a dual-zone servo-following support system, designed to maintain uniform precision throughout the entire cutting process. In the loading zone, servo-controlled rollers paired with deep U-shaped bionic supports ensure smooth and steady material feeding. In the unloading zone, servo-driven support plates adjust dynamically to match the tube’s position and movement.

Manual-Free Drawing Function

The S Series introduces a built-in auto-drawing function, developed specifically for the metal tube processing industry to eliminate the need for manual drafting before cutting. This smart feature allows users to simply input key specifications—such as tube length, wall thickness, and hole spacing—into the system. Within seconds, the software automatically generates a precise 3D model schematic based on the entered data. With just one click, the cutting process begins—allowing operators to go from concept to execution without manual design work or CAD expertise.

Optional Functions：

To meet diverse fabrication needs, the S Series offers a suite of optional smart features that enhance accuracy, adaptability, and operational efficiency:

• One-Second Centering, Instant Cutting

Achieve precise alignment in just one second with laser profiling sensors—20× faster centering, 2× higher cutting accuracy, and stable performance even on oily or rusted tubes.

• Bevel Cutting

Enables clean, angled cuts that require no secondary grinding. Weld-ready right off the machine, this function saves both time and labor in downstream processes.

•  Weld Seam Recognition

Equipped with a high-resolution sensing camera and AI-driven learning algorithms, this system accurately detects weld seams in real time and adjusts the cutting path.

Optional Automation Systems: Efficient Loading, Reduced Labor

To further enhance productivity and reduce manual workload, the S Series supports two powerful automation options designed to streamline the loading process across various tube profiles:

S-Trans Auto Loader

Specifically engineered for the S Series, the S-Trans is a high-capacity automatic loading system capable of supporting up to 1800 kg of raw material. It accommodates square, round, rectangular, and oval tubes, and enables batch and bundle feeding to minimize restocking frequency. Ideal for high-volume production environments, S-Trans reduces manual labor, saves operational costs, and significantly boosts processing efficiency.

S-Loader Assist Device

The S-Loader is an auxiliary loading solution compatible with the S Series. It supports a wide range of profiles including square tubes, round tubes, rectangular tubes, angle irons, and channel steels. S-Loader enables automated feeding, supports mid-cycle material replenishment, and is equipped with a safety interlock system between the loader and the main machine to ensure seamless and secure operation. It’s a user-friendly and safe solution for flexible loading demands.

About Bodor

Established in 2008, Bodor Laser is a global leader in intelligent laser processing solutions, specializing in R&D, manufacturing, sales, and service. The company has ranked global No.1 in fiber laser cutting machine sales volume for six consecutive years from 2019 to 2024. Bodor operates over 20 subsidiaries worldwide, employing more than 3,000 professionals from 18 countries. With comprehensive in-house capabilities, Bodor offers a wide range of laser cutting and welding machines, including pioneering laser scanning cutting machines, defining the industry's future.