Company
Jilin Zhonglong Weiye Machinery Manufacturing Co., Ltd is a well-established company in the automobile parts industry. They specialize in manufacturing high-quality components for major car manufacturers, contributing to the innovation and performance of the automotive sector. Located in Jilin Province, China, they are committed to using advanced technology to enhance their production capabilities.
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Industry
159,084,437,593,271,181
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Installation Time
2023-10
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Location
China
Testimonials
16 Bodor Laser machines have significantly improved our production efficiency and precision. We are now able to meet our customers' demands faster and more sustainably, thanks to their reliable technology and excellent support.
CEO
Jilin Zhonglong Weiye Co., Ltd’s
Core value
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Challenge
High setup and operating costs due to foundation construction.
Solution
The G Series supports existing plasma cutting foundations, cutting cost and setup time for faster production.
Products
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Challenge
Frequent downtime and low processing efficiency.
Solution
The C Series features an automatic exchange platform that enables seamless cutting after platform swap, ensuring 24/7 continuous operation and saving labor time.
Products
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Challenge
Unable to meet diverse tube-cutting requirements.
Solution
Supports a wide range of tube types — round, square, H-beam, oval, and racetrack-shaped — all with stable, accurate cutting.
Products
Challenges
Materials: Plate, Tube, Structural Steel
Business Requirements:
Change the traditional processing methods, promote industrial transformation and upgrade to better adapt to market demand.
Need:
1. Improve production efficiency
2. Maximize material usage
3. Minimize labor costs
Issue:
1. Slow and costly traditional processing method
2. Long production cycle time and low efficiency
3. Lack of precision required secondary processing.
Using traditional processing methods, Jilin Zhonglong Weiye faced significant obstacles in their production process. The cutting of high-strength steel was slow, requiring up to 10 days to finish crucial manufacturing tasks. The traditional techniques not only consumed a significant amount of time but also generated substantial material waste, leading to increased costs. Furthermore, the lack of precision in conventional cutting resulted in parts that often required secondary processing, further delaying production timelines. The overall inefficiency made it challenging for the company to meet the rising demand for automobile components while adhering to industry standards for quality and sustainability.
Solutions
16 Machines in Use:
1. 7 C Series Fully Protective Sheet Laser Cutting Machines
2. 2 K Series Tube Laser Cutting Machines
3. 6 F Series and A Series Single-Platform Metal Sheet Laser Cutting Machines
4. 1 G Series Ground-Rail Sheet Laser Cutting Machine
Advantages:
1. Core technologies:
Laser Head Intelligent Collision Avoidance;
Intelligent Gas Pressure Controlling;
Remnants Layout
2. Versatility for various tubes production needs.
3. Green, pollution-free processing to align with low-carbon goals.
4. 24/7 customer service, on-site training for staff.
After an in-depth market investigation and comprehensive evaluation, this China Auto parts manufacturer chose Bodor Laser. Since 2019, it has successfully purchased 16 sets of Bodor laser-cutting machines. With the adoption of Bodor Laser equipment, Jilin Zhonglong Weiye experienced a remarkable transformation in their production processes. The C Series sheet laser cutting machine enabled them to cut 2.5mm high-strength steel with exceptional precision, resulting in smoother surfaces and eliminating the need for secondary treatment. This improvement directly contributed to faster production cycles and enhanced product quality, particularly for the side beams used in Faw Jiefang vehicles. The K Series tube laser cutting machine offered outstanding versatility, capable of cutting round tubes, rectangular tubes, angles, and channels, which were essential for producing the body beams of the Audi Q5. The ability to cut with a very short tail stock ensured optimal material usage and reduced waste. The A Series single-platform metal sheet laser cutting machine allowed for the efficient processing of steel plates up to 4mm, which is ideal for use in Faw Jiefang car components. This modular tabletop design provided flexibility and ensured slag-free cuts without the need for secondary processing, saving both time and resources.
By shifting from traditional methods to Bodor Laser technology, Jilin Zhonglong Weiye can now complete tasks in two days, which used to take 10 days to complete, significantly improving productivity. Reducing energy consumption and material waste lowered production costs and helped the company align with the automotive industry's push toward eco-friendly and sustainable manufacturing practices.
Results
After integrating 16 Bodor Laser equipment, Jilin Zhonglong Weiye Machinery Manufacturing Co., Ltd has achieved a significant boost in productivity and experienced a notable reduction in material waste and energy consumption. Nowadays, this machinery manufacturing company has solidified its position as a regional industry leader in the competitive automobile industry with its impeccable product quality and excellent production efficiency.
